Key Features

1. High-Speed Modular Assembly

   • Configurable workstations with quick-change tooling (<5 min product changeover)

   • Servo-driven mechanisms achieving 200-800 UPH (units per hour)

   • ±0.05mm positioning repeatability for delicate components

2. GMP-Compliant Design

   • ISO Class 7 cleanroom-compatible stainless steel construction

   • USP Class VI/FDA-approved contact surfaces

   • Aseptic options: Gamma/EtO sterilization-ready modules

3. Smart Quality Control

   • Integrated 12MP vision inspection (detects 30μm defects)

   • Weight/leak testing with automatic reject segregation

   • Blockchain-enabled traceability (UDI compliance)

4. Flexible Automation

   • Hybrid human-robot协作 stations for complex assemblies

   • AI-driven adaptive process control

   • IoT-enabled predictive maintenance

Industry Applications

1. Primary Packaging Assembly

• Lipsticks: Magnetic cap alignment, bullet insertion

• Compacts: Mirror/powder tray assembly with dust-free handling

• Mascara: Precise wiper/brush insertion (±0.1mm)

2. Secondary Packaging

• Carton erecting & product loading (50+ SKU compatibility)

• Tamper-evident band application

• Multi-language leaflet insertion

3. Luxury Product Lines

• Jewel-encrusted case assembly with force-controlled placement

• Perfume pump/precision nozzle calibration

• Holographic label verification

4. Sustainable Solutions

• Refillable container docking systems

• Biodegradable component handling

• Recyclable material sorting

FAQ

1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.

2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.

3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.

8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing customers with software and hardware integrated development solutions. We offer our solutions and equipment for various industries: automotive (including e-mobility), medical device, cosmetics, home applicance and others.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is a team consisted of over 200 specialists, including designers, programmers, mechanical engineers and knowledgeable specialists bring from decades of expericence in a variety of industries. We have our own R&D center which was awarded as the National Business Technology Center by the Council of Ecomonic and Technological Development for Shanghai in 2022.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd passed ISO 9001:2015 quality system certification from SGS. Our assembly and technological lines have been supplied to leading manufacturers in China and exported to many countries including USA, Mexico, France, Germany, Italy, Netherlands, Poland and so on. We work with customers to meet all requirements and expectations including CE, UL, NR12, ART and so on.

Quanstar Intelligent Controls (Shanghai) Co.,Ltd is committed to creating value for our customers by providing the best assembly automation solutions and value added engineering services. Our inventments in new technology, global service sites and overseas processing plants will be continued to achieve win-win objectives and prove exemplary levels of service.